15,00 g/L Hydrosulphate
6,00 - 7,00 g/L Caustic Soda
3 g/L Setalan IW
95C, 20 - 30 minutes.
Note: Please make a trial in laboratory before application in the bulk.
Tuesday, June 8, 2010
Tuesday, May 4, 2010
* What are Exhaustion curves of Setazol Yellow 3RS, Red 3BS and Blue BRF? What are important fastness properties of Setazol Blue BRF?
* If requirement for shrinkage of Viscose knitted fabric is less than 5%?
a) If requirement for shrinkage of Viscose knitted fabric is less than 5%, it should be used a Free Steam dryer instead of normal stenter. After free steam dryer, material should be sanforazed in a sanforization machine.
b) Material should be in the Process as following;
- Weak Cold Caustification (it can help for better size stabilisation and less creasing of the fabric)
- Dyeing,
- Open width free steam dryer,
- Sanforization.
b) Material should be in the Process as following;
- Weak Cold Caustification (it can help for better size stabilisation and less creasing of the fabric)
- Dyeing,
- Open width free steam dryer,
- Sanforization.
Thursday, March 11, 2010
* How to strip Setasil 64?
The test must be carried out firstly in laboratory conditions in order to see change of the color.
There are 3 alternatives;
1. 12 g/L Setalan OSK - N + 8 g/L Caustic Soda 48 Be, 98 C de, 48 min.
2. 10 g/L Setawash L400 + 10 g/L Soda Ash, 98 C de, 48 min.
3. 6 g/L Setalan OSK - N + 4 g/L Caustic 48 Be, 98 C de, 48 min.
There are 3 alternatives;
1. 12 g/L Setalan OSK - N + 8 g/L Caustic Soda 48 Be, 98 C de, 48 min.
2. 10 g/L Setawash L400 + 10 g/L Soda Ash, 98 C de, 48 min.
3. 6 g/L Setalan OSK - N + 4 g/L Caustic 48 Be, 98 C de, 48 min.
* How to wash HT Machine effectivly?
1. Guide Fabric :It can be an old and un – useful 100% PES fabric. It has to be used because to run in the machine and collect dirties to itself.
2. Machine :Machine have to be full filled by 2/3 water.
3. Chemicals :
3 – 4 g/L SETALAN OSK – N - It is using to remove olygomers.
5 – 6 g/L Hydrosulphite or 2–3 g/L Reduktan AN - Reduction Agent
10 g/L Caustic Soda - To have necessary Alkali condition.
2 – 3 g/L Setawash BNH - It is for creating foam. Foam have to be used for penetration of the chemicals to all parts in the machine.
2 g/L Setacarrier HT - Its for migration of the dyes from one place to other place.
5. Temp. :at 135C, 45 min - 1 hour.
4. Drain :After finish the washing, water have to be drain as hot as possible.
2. Machine :Machine have to be full filled by 2/3 water.
3. Chemicals :
3 – 4 g/L SETALAN OSK – N - It is using to remove olygomers.
5 – 6 g/L Hydrosulphite or 2–3 g/L Reduktan AN - Reduction Agent
10 g/L Caustic Soda - To have necessary Alkali condition.
2 – 3 g/L Setawash BNH - It is for creating foam. Foam have to be used for penetration of the chemicals to all parts in the machine.
2 g/L Setacarrier HT - Its for migration of the dyes from one place to other place.
5. Temp. :at 135C, 45 min - 1 hour.
4. Drain :After finish the washing, water have to be drain as hot as possible.
* How to dye fabric for man suiting: Warp: CDP/Rayon, 70/30 - Weft: 1) CDP/Rayon,70/30 2) PES,DTY fabric?
The process is:
1. Pre - washing:
1 g/L Setabicol BAC, 80C, 20 minutes.
2. Rinsing
3. Nutralisation with A.Acid
4. Dyeing in one bath CDP/PES:
* Disperse dyes :Setapers CE range dyes
* CDP dyes :Setacryl Golden Yellow GL, Red FBL, Blue FGRL and Black FDL (for Black) - Setacryl dyes must be dissolved very good with addition of A.Acid with bioling water and part from IK-200.
A)
add 1 g/L Setalan DFT
add 1 g/L Setalan IK-200
adjust the pH to 4 - 4.5 (A.Acid)
30 - 40 min.
120C -----------------------------------------------
/
/
Disperse dyes / 1C/min.
10 min. / 10 min. /
--------------------------------------------/
/ /
A) Chemicals Setacryl dyes
5. Washing:
1 g/L Setalan DFT, 70C, 20 min.
6. Reactive dyeing:
Normal dyeing.
1. Pre - washing:
1 g/L Setabicol BAC, 80C, 20 minutes.
2. Rinsing
3. Nutralisation with A.Acid
4. Dyeing in one bath CDP/PES:
* Disperse dyes :Setapers CE range dyes
* CDP dyes :Setacryl Golden Yellow GL, Red FBL, Blue FGRL and Black FDL (for Black) - Setacryl dyes must be dissolved very good with addition of A.Acid with bioling water and part from IK-200.
A)
add 1 g/L Setalan DFT
add 1 g/L Setalan IK-200
adjust the pH to 4 - 4.5 (A.Acid)
30 - 40 min.
120C -----------------------------------------------
/
/
Disperse dyes / 1C/min.
10 min. / 10 min. /
--------------------------------------------/
/ /
A) Chemicals Setacryl dyes
5. Washing:
1 g/L Setalan DFT, 70C, 20 min.
6. Reactive dyeing:
Normal dyeing.
Wednesday, February 17, 2010
* How to pass from WICKING AND DRYING TIME TESTS?
1) For PES/Co fabrics ;
a) After finish the dyeing and washing of PES and Co material, adjust last bath (Softeneer bath) to pH 5,5 with Setacid NV-C, than add 2% SETASOFT AQUA-ESF to the same and re - check for pH to be 5,5. Application should be carried out at 70 C, 15 minutes. pH have to be adjusted with Setacid NV-C instead of asetic acid.
b) After above application, the padding bath in the drying stenter should be adjust to pH 5,5 with SETACID NV-C, than 1add 100 g/L SETASTAT TM-P and 100 g/L SETASOFT AQUA-ESF
(Pick up :25 %)
Proces is from wet on wet so chemical consumption is more than usual.
c) Drying in Stenter
2) For 100 % Cotton;
a) After finish the dyeing and washing of Co material, adjust last bath (Softeneer bath) to pH 5,5 with Setacid NV-C, than add 2% SETASOFT AQUA-ESF to the same and re - check for pH to be 5,5. Application should be carried out at 70 C, 15 minutes. pH have to be adjusted with Setacid NV-C instead of asetic acid.
b) After above application, the padding bath in the drying stenter should be adjust to pH 5,5 with SETACID NV-C, than add 100 g/L SETASOFT AQUA-ESF (Pick up :25 %)
Proces is from wet on wet so chemical consumption is more than usual.
c)Drying in Stenter
a) After finish the dyeing and washing of PES and Co material, adjust last bath (Softeneer bath) to pH 5,5 with Setacid NV-C, than add 2% SETASOFT AQUA-ESF to the same and re - check for pH to be 5,5. Application should be carried out at 70 C, 15 minutes. pH have to be adjusted with Setacid NV-C instead of asetic acid.
b) After above application, the padding bath in the drying stenter should be adjust to pH 5,5 with SETACID NV-C, than 1add 100 g/L SETASTAT TM-P and 100 g/L SETASOFT AQUA-ESF
(Pick up :25 %)
Proces is from wet on wet so chemical consumption is more than usual.
c) Drying in Stenter
2) For 100 % Cotton;
a) After finish the dyeing and washing of Co material, adjust last bath (Softeneer bath) to pH 5,5 with Setacid NV-C, than add 2% SETASOFT AQUA-ESF to the same and re - check for pH to be 5,5. Application should be carried out at 70 C, 15 minutes. pH have to be adjusted with Setacid NV-C instead of asetic acid.
b) After above application, the padding bath in the drying stenter should be adjust to pH 5,5 with SETACID NV-C, than add 100 g/L SETASOFT AQUA-ESF (Pick up :25 %)
Proces is from wet on wet so chemical consumption is more than usual.
c)Drying in Stenter
Subscribe to:
Posts (Atom)
